10/28/2025
Last week, we talked about bolt threads. Now we're going to talk about the different alloys of bolt, and those alloys' strengths. ARP has created a line of rod bolts made of various alloys of steel, intended to cover a wide range of high-performance applications. Making life easier is that each tier of bolts is identified by its alloy’s name.
The classic way to describe a fastener is to think of it as a spring. As you tighten a bolt, it will begin to stretch. If you over-tighten it, the bolt will pull apart like a piece of taffy that’s been left in the sun, which will eventually lead to it breaking apart. The amount of force required to cause the fastener to fail depends on its material and how the fastener was constructed.
Ultimate tensile strength is often used as the measuring stick for bolt performance, but it is not the only judge of how well a rod bolt will perform. A higher tensile strength allows the bolt to be tightened more to create a stronger connection, but ultimately bolt performance in an engine is more closely tied to the fastener’s yield strength
The ability of the fastener to withstand bending forces, often referred to as ductility, is another critical element. There are always bending forces present in connecting rods due to the cyclical forces created by the rotating mass. Fatigue strength is another important component of a rod bolt and, while it is related to ultimate tensile strength, it is a separate evaluation.
It might appear that the best move would be to use the highest quality rod bolt for even the most common engine build, but that would be like using $20 per gallon race gas to power your lawn tractor. While the high-quality components are good at what they do, it’s not the best use of limited funds while offering only limited advantages. Estimating when it would be better to use an ARP 3.5 bolt over an ARP 2000 can be a complex question with no simple answers due to the number of variables.