DCT & Aaron Engineering Channel

DCT & Aaron Engineering Channel Official page for the Design Creativity & Technology and Aaron Engineering YouTube Channels

Machining more parts for the +100 year old Hornsby oil engine
18/04/2025

Machining more parts for the +100 year old Hornsby oil engine

Today on the Aaron Engineering channel I am remanufacturing another cast part for this 100 year old hornsby engine and using some funky workholding to do it....

Machining another engine part for my buddy Wayne. These are for his 100yr old Hornsby oil engine. YouTube video this Fri...
15/04/2025

Machining another engine part for my buddy Wayne. These are for his 100yr old Hornsby oil engine. YouTube video this Friday 👍.

How is this even possible?  Ball turning on a mill with a dividing head.
11/04/2025

How is this even possible? Ball turning on a mill with a dividing head.



I need to make a steel shaft with a 22mm diameter ball on the end of it. I don’t have ball turning attachment for my lathe, so I will take it over to my mil...

28/03/2025

Tonight on the Aaron Engineering YouTube channel I’m cutting some spur gears ⚙️ for the 4-stroke engine build. Here’s the link 🔗

https://youtu.be/tqPrDsrEH8o

Want to know how to make perfect threads every time on your lathe?
21/03/2025

Want to know how to make perfect threads every time on your lathe?

Hello and welcome to the Aaron Engineering channel. Today video is a viewer request from my former TAFE student (apprentice) . This video w...

Machining some customer parts for their 1905 Hornsby Oil engine.  1” BSPT water jacket plates.
21/02/2025

Machining some customer parts for their 1905 Hornsby Oil engine. 1” BSPT water jacket plates.

G’day viewers and welcome to the Aaron Engineering channel. In today’s video I’m remanufacturing 3 cast water jacket plates from a vintage 1905 Hornsby Oil ...

09/02/2025

Machining some more cast parts for the 1905 Hornsby oil engine. These plates had to be machined, drilled, bored and threaded. Thread is 1” BSPP thread.

3pm Friday afternoon YouTube video has been published. Today I’m manually machining a vintage rocker arm off a 1905 Horn...
07/02/2025

3pm Friday afternoon YouTube video has been published. Today I’m manually machining a vintage rocker arm off a 1905 Hornsby oil engine.

G’day viewers and welcome to Aaron Engineering. In today’s video I’m machining an exhaust valve rocker arm from a vintage 1905 Hornsby Oil Engine for my cus...

So I’m filming a video for my YouTube channel Aaron Engineering and little Wrenly wants in on the action. Pushing button...
02/02/2025

So I’m filming a video for my YouTube channel Aaron Engineering and little Wrenly wants in on the action. Pushing buttons and pulling levers 😝.

I uploaded another "Shop Math" video last night to my YouTube channel.  Learn how to use Trigonometry to locate your car...
01/02/2025

I uploaded another "Shop Math" video last night to my YouTube channel. Learn how to use Trigonometry to locate your cartesian co-ordinates on your milling machine for drilling holes around a PCD.

Don't have CAD, don't have a DRO, lets use trigonometry to formulate your X and Y axis coordinates on your milling machine. It's really not that hard.Downlo...

I just made so Toe Clamps on my Syil CNC mill. What do you think?
24/01/2025

I just made so Toe Clamps on my Syil CNC mill. What do you think?

CNC machining job for my buddy Eden. He has a Syil X7 machine like mine but needs to some Toe Clamps made so he can use his machine. ...

New video just dropped on the Aaron Engineering YouTube channel.Holding Tips & Ripping Chips - Making Cast Cylinders
24/01/2025

New video just dropped on the Aaron Engineering YouTube channel.

Holding Tips & Ripping Chips - Making Cast Cylinders

I need to machine 4 of these cylinders from cast billet for my little engine build. This video will be part 5 of the Sander Vercammen 4-stroke eng...

New video uploaded on the Aaron Engineering YouTube channel.  Practical application of formula to make some cast bushes....
17/01/2025

New video uploaded on the Aaron Engineering YouTube channel. Practical application of formula to make some cast bushes.😁

G'day everyone. I need to make some cast bushes for my 4-stroke engine project. However, I don't have the correct diameter cast on hand. So using the Math...

Chasing the numbers today. Drilling the bolt patterns on the little 4-stroke engine build.
16/01/2025

Chasing the numbers today. Drilling the bolt patterns on the little 4-stroke engine build.

Shop Math - Chordal Distance video. Check it out 👍
10/01/2025

Shop Math - Chordal Distance video. Check it out 👍

This video will demonstrate how to use a mathematical formula to ascertain the chordal distance of equally spaced holes around a PCD (pitch circle diameter) ...

I found this angle iron frame on the side of the road. It was left out for hard waste pick up. I cleaned all the rust of...
25/12/2024

I found this angle iron frame on the side of the road. It was left out for hard waste pick up. I cleaned all the rust off it, welded on some feet and added castor wheels. Fresh coat of paint and Bob’s your uncle 👍.

You take it for granted just how heavy these little Hercus Computurn lathes actually are. Pucker factor alive and well when lifting it. I used my little shop crane to jack up the ends to place rubber matting underneath to stop sliding / moving.

Merry Christmas 🎄.

Chasing the micron today on my mill with the Tschorn edge finder that was purchased from  . Had to drill and tap the cra...
24/11/2024

Chasing the micron today on my mill with the Tschorn edge finder that was purchased from . Had to drill and tap the crankshafts to keep the flywheels on.

How do you broach a keyway in flywheel if you don't have a arbor press?
04/11/2024

How do you broach a keyway in flywheel if you don't have a arbor press?

No arboru press, no problems! I recently purchased some broaches off AliExpress in order to broach my flywheels & gears. I had to make a arbour sleeve and u...

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