11/08/2025
Column Buckling During Casting....
What is Column Buckling During Casting?
Column buckling during casting happens when a slender or poorly braced column bends or deforms due to instability under the fresh concrete load or improper shuttering support during the pouring process.
❌ Causes of Column Buckling During Casting:
1. Slender Columns Without Lateral Bracing
Tall and thin columns without temporary supports tend to buckle under wet concrete pressure.
2. Weak or Loose Shuttering
Poor formwork setup allows the column to move or tilt while concrete is being poured.
3. Uncontrolled Concreting Pressure
Fast or uneven concrete pouring creates excessive pressure, causing bending or shifting.
4. Uneven Compaction or Vibration
Over-vibrating or vibrating on one side can displace reinforcement and cause imbalance.
5. Improper Reinforcement Tying
Loose or poorly anchored steel reinforcement lacks stiffness to resist lateral movement.
6. Lack of Horizontal Ties Between Columns
Columns poured without tie beams or bracing at intermediate levels are vulnerable.
✅ Remedies to Prevent Buckling:
1. Use Lateral Bracing (Temporary Supports)
Tie columns to adjacent formwork, scaffolding, or ground using wooden or steel props.
2. Check Shuttering Stability
Ensure formwork is rigid, aligned, and properly supported to resist lateral loads.
3. Pour Concrete in Layers
Pour in 300–450 mm layers and compact evenly to reduce pressure on shuttering.
4. Maintain Plumb Line
Keep checking vertical alignment during casting using a plumb bob or laser level.
5. Proper Steel Tying and Spacers
Ensure all vertical and transverse bars are tied properly and spacers are used.
6. Connect Columns with Beams
Cast columns in stages if necessary, connecting with plinth or tie beams before full height casting.