MoldMaking Technology

MoldMaking Technology The only monthly trade publication focused entirely on mold design, build, repair and management.

MoldMaking Technology addresses the complete lifecycle of the manufacture and maintenance of a mold—from design to first shot—by providing solutions and strategies to moldmaking professionals charged with designing, building and repairing molds. MMT utilizes an Editorial Advisory Board to help guide the direction of the brand. This board is made up of authorities with expertise within their respec

tive business, industry, technology and profession. Their role is to advise on timely issues, trends and advances in the field, offer editorial thought and direction, review and comment on specific articles and generally act as a sounding board and a conscience for the publication. MMT remains committed to bringing our audience what’s new and what works in mold manufacturing by focusing on the needs of today’s mold builders. Anything from successful business practices to manufacturing strategies can be found in a technology article, application story, shop profile or tip of the month that applies to today’s mold shop owners, tool and mold manufacturers, injection molders and OEMs.

Cavalier Tool & Manufacturing is celebrating 50 years, driven by a legacy of innovation and industry passion. From its f...
11/17/2025

Cavalier Tool & Manufacturing is celebrating 50 years, driven by a legacy of innovation and industry passion. From its founding in 1975 by Ray Bendig and partners to Brian Bendig’s modern leadership, Cavalier has grown from a small startup to a 200-strong “Cavalier Army,” delivering high-quality molds with unmatched speed. Brian reflects on the rewarding journey of building a recession-proof business with a stellar reputation, emphasizing speed—delivering molds in 16 weeks when competitors take 22—through cutting-edge technology and a skilled team.

Starting with humble beginnings and overcoming challenges like the ‘82-’83 recession, Cavalier evolved by adopting advanced tech and fostering a culture of collaboration. Brian’s vision, shaped by global insights and a passion for speed, has propelled the company from 25 to over 200 employees, running five shifts with automation. As they look to 2030, the focus remains on value, expertise, and navigating industry changes.

What drives a company to thrive for half a century? How do you balance technology and people in manufacturing? Share your thoughts below, and dive into the full story of Cavalier’s incredible journey on our website to learn more about their milestones and vision for the future. https://www.moldmakingtechnology.com/articles/cavaliers-50-years-strong

Automation in EDM is transforming manufacturing efficiency, offering long periods of unattended machining and seamless i...
11/14/2025

Automation in EDM is transforming manufacturing efficiency, offering long periods of unattended machining and seamless integration into closed-loop cells. As highlighted at MC Machinery Systems’ Technology Summit, adding automation to EDM can provide multiday stretches of unattended operation, while advanced control features streamline electrode design and process parameters. The MV1200-R wire EDM, for instance, demonstrated up to 80 hours of unattended machining with robotic tending, thanks to innovative clamping systems and rotary axes for complex geometries. Similarly, the SG28 sinker EDM showcased a reversed configuration, using a toolchanger to bring smaller workpieces to mounted electrodes for easy automation.

Beyond machine tending, Mitsubishi’s M800 series control automates critical aspects of EDM work with databases for material and parameter settings, ensuring precision and efficiency through adaptive control. This technology also supports closed-loop systems, connecting processes like milling graphite electrodes on the OPS-Ingersoll Eagle V9 to sinker EDMs via robotic handling and RFID tracking.

How are you leveraging automation to enhance precision and productivity in your operations? What challenges do you face in adopting such technologies? Share your insights below, and dive deeper into these cutting-edge solutions by reading the full article on our website. https://www.moldmakingtechnology.com/articles/incorporating-automation-into-edm-2

AI is transforming Electrical Discharge Machining (EDM) with innovative tools that boost efficiency and bridge knowledge...
11/14/2025

AI is transforming Electrical Discharge Machining (EDM) with innovative tools that boost efficiency and bridge knowledge gaps. From dashboards built in hours to NFC integration for crane checks, AI streamlines processes like data extraction, wire cutter design, G-code optimization, and tool setter enhancements. It’s not about replacing skills but multiplying them, enabling machinists to tackle challenges and unlock unattended machine hours.

One striking example is a machine monitoring dashboard, crafted with minimal coding, aggregating real-time data via MTConnect for automated record-keeping and gamified insights. Another is a job data “spider,” weaving scattered EDM data into a traceable web for better tracking and planning. These aren’t just gimmicks—they’re practical solutions redefining modern machining.

AI in EDM isn’t a fad; it’s a partner for smarter work, helping address systemic issues like the skills gap. The question remains: will shops embrace this shift or risk stagnation by clinging to outdated methods?

What’s your take—how can AI elevate your machining processes, and what barriers do you see in adopting it? Share your thoughts below, and dive into the full article on our site for a deeper look at these six game-changing applications. https://www.moldmakingtechnology.com/articles/how-to-put-ai-to-work-in-edm

Summer School lesson #9 📝This week let's break down the hot runner controller. The first job of a hot runner controller...
08/08/2025

Summer School lesson #9 📝

This week let's break down the hot runner controller. The first job of a hot runner controller is optimal performance.It should accurately maintain the targeted molding set point while detecting and communicating issues. ➡️ https://bit.ly/3IXyGS2

For this summer school basics series, Pellet to Part explores each stage of the plastic injection molding process: from raw material to finished component. Catch up on last week's lesson here. ➡️ https://bit.ly/4o9jj9A

The hype surrounding AI can sometimes obscure its real-world value. However, in the world of moldmaking, AI-based techno...
08/07/2025

The hype surrounding AI can sometimes obscure its real-world value. However, in the world of moldmaking, AI-based technologies are delivering tangible results.

David Lindemann, Senior Application Engineer, Cimatron explains how feature detection powered by AI technology helps increase efficiency and provide a competitive edge for moldmakers, who face evolving demands and a shortage of skilled labor. ➡️ https://bit.ly/41b5mhb

08/05/2025

What happens when a mold shop embraces AI — not as a threat, but as a tool? 🧰

In our latest MMT Chat, Mike Murakami from StackTeck Systems Limited shares how he's using AI to automate tasks, build dashboards, and solve everyday EDM challenges. From automating runtime logging to using ChatGPT for real-time problem-solving, he’s proving that AI isn’t about replacing people — it's making them more efficient. ➡️ https://bit.ly/4l2hxEq

Are you looking for a method to evaluate toolholders? 🤔This month's tip comes from BIG DAISHOWA-Americas. Rather than aw...
08/04/2025

Are you looking for a method to evaluate toolholders? 🤔

This month's tip comes from BIG DAISHOWA-Americas. Rather than awaiting revolutionary designs, machinists should focus on ongoing refinements to their toolholder arsenal, particularly in reach, stability and high-speed performance. Machinists should consider things like reach capabilities, stability, vibration control and quality steel when evaluating investments. ➡️ https://bit.ly/4o4Phn0

Summer School lesson #8 📝🦾 We're diving into automation! Knowledge of part de-molding, end-of-arm tooling construction,...
08/01/2025

Summer School lesson #8 📝

🦾 We're diving into automation! Knowledge of part de-molding, end-of-arm tooling construction, and available automation options is key for suppliers looking to add greater value. ➡️ https://bit.ly/4o9jj9A

Pellet to Part, originated by Richard Oles, explores each stage of the plastic injection molding process: from raw material to finished component. Follow along each week online as we go from pellet to part! Articles will be published on our site and in our newsletter every Friday! Catch up on last week's lesson here. ➡️ https://bit.ly/4lQIFH5

It's almost the end of the month, have you bookmarked this month's issue? 📖July is our yearly Technology Review and Sour...
07/30/2025

It's almost the end of the month, have you bookmarked this month's issue? 📖

July is our yearly Technology Review and Sourcing Guide. With 1,000+ suppliers across 200 categories, this issue isn’t just a directory, it’s a strategy. Find everything from moldmaking, useful insights, product reviews and supplier details to help your business grow. Find it and bookmark here ➡️ https://bit.ly/3CEkb2W

07/29/2025

Are you skeptical about AI? Do you think it’s only for programmers or design engineers?

In this latest , editorial director Christina Fuges talks with Mike Murakami, wire and sinker EDM lead hand at StackTeck Systems Limited, to challenge these thoughts. From building machine dashboards that automatically log EDM run times to reducing time spent on redundant tasks, he explains how using tools like ChatGPT has increased efficiency across his department. Mike sees AI as a partner—an extra set of hands that helps free up time, reduce frustration and ultimately improve quality of life both in and outside the shop. ➡️ https://bit.ly/4l2hxEq

We always mention the next generation, but what are shops doing to actually engage with them? 📚Zero Tolerance LLC has pa...
07/28/2025

We always mention the next generation, but what are shops doing to actually engage with them? 📚

Zero Tolerance LLC has partnered with Stevenson MADE High School to by provide hands-on training, mentorship and real-world exposure to precision manufacturing and moldmaking. These elements help bridge the gap between classroom knowledge and industry-ready capabilities. ➡️ https://bit.ly/4m1dHNb

Summer School lesson #7 📝This week we review the impact a water system can have on mold performance and part quality by...
07/25/2025

Summer School lesson #7 📝

This week we review the impact a water system can have on mold performance and part quality by going over different water system’s strengths and weaknesses as well as water system components’ impact on mold performance. ➡️ https://bit.ly/4lQIFH5

For this summer school basics series, Pellet to Part explores each stage of the plastic injection molding process: from raw material to finished component. Catch up on last week's lesson here. ➡️ https://bit.ly/3IgFyK0

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MoldMaking Technology provides solutions and strategies to moldmaking professionals charged with designing, building and repairing molds. Through its qualified circulation, growing advertiser base, experienced staff and innovative, applicable editorial, MoldMaking Technology continues its commitment to serving the needs of both buyers and sellers in the mold manufacturing market. The Magazine - MMT reaches more than 20,000 qualified subscribers interested in the moldmaking-related products, processes, technologies and strategies explained each month.