07/26/2025
Here is an interesting post applicable to anyone who wants a super fine finish on their restored vintage electronic device. Written by MAARC member Gordon Simonds, it is entitled "Cabinet Refinishing - The Old-Fashioned Way." Initially published in the January 1990 MAARC Newsletter, it is equally applicable to items finished in varnish, lacquer, or enamel.
"As a neophyte woodworker, I have always admired the finish of the expensive console radios of the late 20s and early 30s. In an attempt to find out how the deep, clear, glass smooth finishes were applied, I spent several days at the library researching the subject. I came across more than a few "how to" articles which purported to be "the way," but in the end I settled on this one (described in "Radio Cabinet Materials and Construction," Radio Magazine, November 1930):
"In order to secure a good piece of work, it is absolutely necessary that the woodwork be made perfectly smooth with fine sandpaper before starting. Then: (1) fill with best grade of filler; (2) if color is required, color with filler or with stain after filler is applied; (3) apply a thin coat of best shellac. After dry and hard, smooth with fine sandpaper; (4) apply three coats of best varnish, allowing each coat to dry for at least two days; (5) when dry, rub down each coat of varnish until a very smooth surface is obtained, with pumice-stone and felt, allowing one more day to dry after each rubdown; (6) final rubdown with roller stone, and for extra fine finish rub only with palm of hand; (7) clean entire surface with equal mixture of raw linseed oil and turpentine, then rub down with cheesecloth.
The process is approximately the same for enamel and lacquer, as for varnish. In inferior work, saving in labor starts with omitting to work the filler well into the pores of the wood, or in not rubbing superfluous varnish (or lacquer or enamel) away after each coat, but in putting most of the labor on the last coat only."
To the above, I would like to add the following notes:
- the final smoothing before application of filler is best done with a cabinet scraper
- sanding sealer can be used in place of shellac to seal the filled surface
- for the "roller stone" mentioned in the method above, I use rottenstone
- for rubbing down with pumice and rottenstone (both of which are readily available as powders) cut up an old felt hat into pieces the size of regular sandpaper, and use with a regular sanding block - I get my felt hats at church rummage sales
- pumice and rottenstone are used with water, and are excellent abrasives. Be sure to clean up well (with water) after rubbing
- use only the best quality gloss varnish. Beware of the so-called "satin" varnishes on the market. They contain opaque material which hides the wood grain (and hence defeats the whole process). You can get any level of gloss you like by rubbing the last coat with pumice-stone to cut all gloss, and then using rottenstone to bring up the desired level
- varnish will not dry properly in conditions of high humidity. Also, beware of dust!
- I haven't found any easy way to "rub" carved areas - so far I use Q-tips.
The procedure described above takes a lot of elbow grease and about two weeks to complete. I realize that it isn't for everyone, but for that special set the results justify the effort."
So we fast forward 35 years to today. Using the Lowes app on my phone, here is what found:
Most 'wood filler' is for filling gouges, but they still carry a 'grain filler' called Aqua Coat. This Water Based grain filler helps achieve a glass smooth finish on hard to fill woods. It penetrates and seals the pores minimizing the absorption of your topcoat, achieving a glass smooth finish. It is compatible with oil-based and water based primers, lacquers and paints, and minimizes the absorption of your topcoat, which leads to less coats of paint or lacquer needed saving you time and money.
Lowes still carries stains, shellac, oil-based varnishes, linseed oil, and turpentine. They only carry lacquer paint in spray cans, but you can still buy brush applied oil-based enamel paint.
Lowes doesn't carry pumice, roller stone, or rottenstone, but Amazon offers pumice stone and rottenstone powder (they carry Mohawk products), as well as felt blocks.
Do you have a method for fine-finishing your restored vintage electronics? Let's hear it.