Big Guy Builds

Big Guy Builds We help aspiring furniture builders grow so they can enhance their living spaces.

Now that we’ve completed drilling for knock-down hardware (slightly easier than drilling for oil 😁), we can glue the bac...
06/04/2022

Now that we’ve completed drilling for knock-down hardware (slightly easier than drilling for oil 😁), we can glue the back supports to the bases.

We used a couple of brads to keep things from slipping around in the clamps, but otherwise, these long-grain-to-long-grain joints only need glue.

                   

                   

Adding some knock-down hardware to make relocations easier.
06/02/2022

Adding some knock-down hardware to make relocations easier.

Missed this shot in our last post 😊 All clamped up and no where to go                                           
05/02/2022

Missed this shot in our last post 😊 All clamped up and no where to go

                   

                   

On to back supports!  We created a template out of 1/4” MDF and traced out 8 back supports.  They were cut to rough shap...
05/02/2022

On to back supports! We created a template out of 1/4” MDF and traced out 8 back supports. They were cut to rough shape on the band saw. Then cut to final shape using the template and a flush-cut bit in the router table.

At which point we were able to do a dry-fit assembly of an entire section.


With round 2 of milling and joinery complete, it’s time to assemble some bases!                                         ...
04/27/2022

With round 2 of milling and joinery complete, it’s time to assemble some bases!

                   

                   

With design adjustments made, we do another round of milling                                           
04/21/2022

With design adjustments made, we do another round of milling

                   

                   

Prototype!  It doesn’t look pretty, but using some scraps to build a replica to key dimensions can help identify form an...
04/16/2022

Prototype! It doesn’t look pretty, but using some scraps to build a replica to key dimensions can help identify form and function issues.

This knock-up helped us confirm visual aspects such as platform overhang. It also confirmed that the as-designed layback angle looked good and was comfortable. It also revealed that the seat height in our original design was too low and the back was too high.

We saved ourselves a ton of time and materials by finding these issues now vs later in the build process.

                   

                   

Prototype!  It doesn’t look pretty, but using some scraps to build a replica to key dimensions can help identify form an...
04/16/2022

Prototype! It doesn’t look pretty, but using some scraps to build a replica to key dimensions can help identify form and function issues.

This knock-up helped us confirm visual aspects such as platform overhang. It also confirmed that the as-designed layback angle looked good and was comfortable. It also revealed that the seat height in our original design was too low and the back was too high.

We saved ourselves a ton of time and materials by finding these issues now vs later in the build process.

                   

                   

Finally wrapping this solid cherry desk project with the client install.                                          
02/13/2022

Finally wrapping this solid cherry desk project with the client install.

                   

                   

Piles of parts are getting smaller.  Stack of assemblies is getting bigger!                                          
01/20/2022

Piles of parts are getting smaller. Stack of assemblies is getting bigger!

                   

                   

12/24/2021

Batching out tenons

                   

                   

With mortises cut and tenons made it’s on to ASSEMBLY!                                          
12/22/2021

With mortises cut and tenons made it’s on to ASSEMBLY!

                   

                   

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Shawnee, KS
66203, 66214, 66216-20, 66226-27, 66299

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