11/16/2025
Not sure I mentioned this before when it happened but here's the story so far. Sometimes good guys finish last, or at least at the back of the pack.
There I was enjoying my trip on an old two-lane, winding road. I ended up getting quite a following so, being the nice guy I am, I pulled over at the next small town at a small gas station that had a parking area large enough to get into and out of easily. However, there was a hidden curb; hidden by some large overgrown grass and weeds. The RV really danced over that and I figured I'd have a lot of stuff thrown all over the floor when I finally opened it up. What I didn't count on was a flat tire. Yup, the TPMS went off showing a slow leak. Got out and looked and sure enough the forward passenger side tire was getting flat. Managed to find a tire shop literally right around the corner from where I had pulled off.
I pull in and asked if they could help. Of course they did! Small town friendliness. I was in and out within 45 minutes. What we found was the rim was cracked which was causing the slow leak. Decided to swap it out with the spare and kept on going down the road.
Eventually made it home and after much looking and talking with Grand Design and E-trailer, found out that that particular rim wasn't made any more so finding a matching one was out of the question. Found one that was "similar" so I wouldn't have to change all four just to make it visually match.
Took the old tire and new rim to Discount Tire to have them swap it out. Yesterday was the day to change out the spare for the new tire/rim. Try as I might, I couldn't get the lug nuts off. Went out to get a breaker bar. No joy! Not even standing on the bar would break most of the lug nuts loose. Called a friend who had a heavy duty impact driver. Eventually managed to get them off but it took quite a while on each lug nut, having to stop often to let the 5-gal air compressor fill up again. We ended up using so much force that a couple of the lug nuts were twisted! After all of this, the lug nuts wouldn't go back onto the studs without significant force.
After doing a little more inspection and trying to make some adjustments with a tap and die set, we decided that when the spare was put on, so much force was used to tighten it down that it deformed the threads on the studs. The only remedy at this point is to remove the hub and have the studs replaced. And I'll need new lug nuts as well.
Moral of the story - if you ever have someone work on or change your RV tires, make sure they use no more than the rated torque and use a torque wrench for the final tightening step.